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Importance of Co-Design in Die Casting

Co-designing refers to a fundamental aspect of die casting that involves collaboration among the die caster and the client for creating a product based on the required technical characteristics. This will aid in delivering a product that fits in properly with the specific technical requirements offered by the client as well as make sure it […]

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3 Commonly Adopted Safety Precautions in Die Casting

The North American Die Casting Association (NADCA) says that safety precautions are to be mandatorily adopted in die casting since the personal injury rate in the industry is about twice of that in other manufacturing segments. The precautions proposed by NADCA safeguard the die casters in a foundry and make sure all the die cast […]

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About Multi-Slide Die Casting Tools

The sole difference between multi-slide die casting and hot-chamber die casting is the build and operation of the casting tool and the equipment required to operate the tool. Hot-chamber casting employs a two-part tool making it costly and tough for die casters to make components with complex geometries in a foundry. However, multi-slide tooling is […]

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Why Metal Injection Molding is Better than Machining

Metal Injection Molding (MIM) is a process that efficiently merges powered metallurgy and plastic injection molding. Die casters heavily relies on this process because it is capable of producing large quantities of precise complex parts with metals that are not suitable for die casting such as stainless steel and other low alloy steels. Machining process […]

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Foundries Purify Scrap Metal in Die Casting

Scrap metal can be made into sustainable as well as purified commodities. Recycled aluminum is one of the most popular raw materials involved in the making of mass components of automobiles. Scrap metals such as steel, cast iron, and copper can be recycled more than once just like aluminum scrap. Rather than dumping them into […]

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The Benefits of Including a Metrology Room in Die Casting Plants

Dimensional quality of the components has become crucial in the die casting process. The presence of a metrology section in die casting companies ensures that the components meet the required dimensional quality in the production for meeting the needs of the customers. In fact, having a section dedicated for metrology is highly beneficial for the […]

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Different Types of Die Cast Tooling

Die cast tooling refers to the molds and dies that are used in the process. Die cast tooling is also referred to as die cast dies, insert dies, or die cast moldings, and they are available in single cavities or multiple cavities. Single cavity tooling can be used to make only one part at a […]

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Usage of Mold Flow Analysis in Injection Molding

In injection molding, plastic is used instead of die cast metal and analysis tools mold plastic and not the die cast metal. The key to manufacturing a quality plastic component is a flawless mold, especially one that molds into predetermined shapes. Mold Flow Analysis (MFA) software stimulates material flow and allows designers to mold the […]

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Phases in Die Casting Alloy and Aspects That Influence Choosing Them

The different personnel involved in die casting alloys include the engineer, the die caster, and product designers. They all play a key role in choosing the right alloy, and in the process of designing an alloy. However, it can be a tricky task for an end customer to choose the right die caster. Below are […]

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Die Casting Surface Finish and Treatments Used in Automotive Components

Die casting process is preferred in the automotive industry due to the stringent requirement of aesthetic and functional properties in the design of a component. During the die cast process, the manufacturer applies certain techniques for shielding the component against any external agents. All of the components used in the automotive industry undergo such surface […]

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