Popular Non-Ferrous Metals and the Applications They are Used for
Foundries use non-ferrous metals in die cast mold making or surface treatment, as the metallurgical properties are best fits for certain applications in different segments. Ferrous metals have higher melting points than non-ferrous metals hence they are only used for products that require ferrous materials. Melting point is an important feature in metal casting as […]
Read MoreWhat is Rapid Die Casting and How it Produces Parts in Short Runs
Rapid die casting through specialized tooling is an approach to die-cast prototyping that has been used by foundries for several decades, but the advent of Stereolithography and Computer Aided Design modeling are driving an interest in the recent past into the application such software provides. For instance, using a Stereolithography model, an H-13 steel die […]
Read MoreThe Importance of Melting Temperature and Density in Metal Casting
Two most significant processes in metal casting are adjusting the temperature to suit the melting point of metals and pouring the motel metal into a mold. The melting point refers to the temperature required to melt a solid metal; it is one, which varies from one metal to the other. For instance, the melting point […]
Read MoreTop 4 Questions to Ask an Engineer Prior to Anodizing an Alloy
Anodizing is used to increase the thickness of a coating on the surface of an alloy with an aluminum oxide layer. It is a durable surface treatment method, which generally withstands corrosion. How Anodizing Works? It is achieved by immersing aluminum alloy into an electrolytic solution such as sulfuric acid. An electrolyte is a solution […]
Read More4 Stainless Steel Types to Manufacture Parts and Their Suitability
There are several commercial-grade stainless steels available at the disposal of foundries that provide CNC machining and injection molding services. For manufacturing some of the common stainless products, such plants make use of four main types of stainless steel as listed below. Knowing exactly which kinds of raw materials to work with in order to […]
Read MoreDevelopments in Foundry Manufacturing and Shop Floor Machining
Foundries are industrial plants, from where molten metal including ferrous and non-ferrous is being poured and solidified conforming predetermined shapes of the die cavity. Nowadays, a majority of all produced goods relies on metal castings for molding other components, with trucks and cars being the biggest market served by foundries. The metal casting process is […]
Read MoreTop 3 Factors That Affect the Castability of a Die Cast Component
Castability refers to the way of manufacturing a high-quality die-cast component with least minimum tooling cost, energy consumption, and by keeping rejections to a bare-minimum. Castability can be achieved if die casting companies maintain a balance between process capabilities and meet product requirements within a time frame that is fixed by the client. Read on […]
Read MoreWhich Die Cast Light Fixture Withstands Wear and Tear Better?
Aluminum die cast components usually weigh one-third fewer than such parts made of steel, whilst providing durability and strength required for lighting fixtures for both indoor and outdoor usage. Being a malleable material, aluminum is preferred by foundries to manufacture light fixtures since it can be molded into thin wall components with intricate geometrical shapes. […]
Read MoreWhy Equip CNC Machines with Solutions for Vibration Reduction
Everything from engine blocks to relatively smaller components can be manufactured with metal casting. Foundry engineers pour molten metal into a mold in die casting and then exert pressure so that the material shall conform to a shape of the die cavity that may be predetermined for that. The requirement of vibration isolators arises with […]
Read More3 Common Zinc Die Casting Defects
Die casting can be simply defined as a metal casting process in which the molten metal is poured into a cast to produce a finished product with desired specifications and superior quality. Die casting is considered as one of the most effective and best metal shaping processes for creating components with excellent properties. In fact, […]
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