Category Archives: Die Casting

Importance of Die Cast Lubricants

The process of die casting has advanced much in the last fifty years. It was used to make small parts from metals and alloys with lower melting points like Zinc, but today, the die casting process is used to manufacture very large parts like engine blocks from relatively high melting alloys of metals like Magnesium […]

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Why Clients and Die Casters Should Work Closely

Many die casting companies have proved the critics wrong by reducing the product cost with the help of die casting finish. Now, we know that it is possible to reduce products by simply adding a die casting finish. However, it is true that many of us have no idea on how this works. Many expert […]

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How Die Casting Companies Design the Perfect Die Cast Mold

Die casting is a mass production technique used to manufacture metal components and parts. Designing the mold is a very important step in the die casting process, as the features and shape of the mold will greatly affect the finished product. As per the die casting procedure, molten metal is forced into molds using high […]

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Using Die Casting Simulation for Cost Reduction

Die casting simulation software assists in knowing the performance of the material fluid inside the mold cavity. This method of using simulation software allows for conducting a thorough thermo-fluid dynamic analysis of the mold. The usage of simulation software in mold analysis is commonly known as CFD (Computational Fluid Dynamics). Using high-pressure die casting simulation […]

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Metal Forging Vs. Die Casting

Manufacturers implement metal forging and die casting processes to shape metal parts into desired shapes. However, it is true that both of these processes are quite different from one another. The type of metal shaping process used by manufacturers depends on the particular metal part they need. If you have a good knowledge of die […]

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Quality Control in Die Casting

Quality control remains an essential aspect of the entire die casting process. Ensuring stringent quality control guarantees that the finished products live up to the expected standards set by the manufacturer and the clients as well. In die-casting, quality control is an extensive process and is followed throughout due to the presence of numerous issues […]

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Basic Things to Know about Die Casting Surface Treatments

Manufacturers implement die casting surface treatments for acquiring a finished metal product with increased functional and aesthetical characteristics. Die casting manufacturers prepare the component surface either during the last phase of the process or during any other step the die casting process. Die casting surface treatments are applied for a number of reasons such as […]

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Materials Used in Die Casting

Die casting is a very effective and economical manufacturing process that is used for high volume productions. This process is used across the globe to make a wide range of parts like gears, housings, bushings, light fixtures, pumps, valves, electrical cases, and many more. Benefits Can be used to manufacture parts with a variety of […]

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Product Design Considerations for Die Casting

Die casting is a very versatile method used to manufacture non-ferrous metal parts in high volume. This process makes parts by injecting molten metal into a die. The molten metal is injected under high pressure and speed. One of the biggest advantages of die casting method is that it allows to make complex parts very […]

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Avoiding Surface Area Defects in Die Casting

Die casting production involves a number of steps that requires careful implementation in getting the best output from the process. Improper execution of any of these steps can result in a defective casting product. It is highly important to avoid any die casting defects, since repairing them is a rather expensive option. The two major […]

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