Are Aluminum Castings Readily Weldable
Most aluminum casting can be readily welded but die casters take into account two aspects to determine the casting’s joinability. First is the composition of the casting, an object produced by pouring the molten metal into the mold. Aluminum casting alloys such as 356.0 and 319.0, for instance, are heat-treatable. These alloys can be welded […]
Read MoreWhat you Need to Know about Shrinkage Porosity
Several foundries and fabrication shops seek the help of experienced die casting companies to produce metal castings, which closely adhere to their desired design specifications with least number of flaws and other issues. It is crucial to note that some of the defects in a final product could not be avoided, as most of the […]
Read MoreWhy Zinc Die Casting is Preferred over Other Manufacturing Techniques
Several professional die casters prefer to use zinc die casting over other metal shaping processes due to the number of advantages it offers. Most of the finished products that are produced through zinc die casting has exceptional physical and mechanical properties. In addition to that, zinc die casting process also combines precision with cost-effectiveness, which […]
Read MoreWhy is Draft Angle Important for Die Casting
Die casting essentially is the process of injecting molten metal into the mold cavity at high pressures. The process can help create components of accurate dimensions thus making it suitable for mass-producing critical parts for use in different purposes. While casting aluminum, numerous techniques are utilized for producing huge quantities of finished products with the […]
Read MoreWhy Aluminum Bronze is Preferred in Metal Die Casting
If you are mulling over which metal alloy to select for metal casting, consider choosing aluminum bronze, which is a compound of copper and aluminum. Sometimes, other elements such as nickel, manganese, iron, and silicon are also added to aluminum bronze, but the percentage of aluminum is generally 5 to 11. The extent of aluminum […]
Read MoreCommonly Used Zinc Plating Processes to Avoid Corrosion of Ferrous Metals
Engineers electroplate zinc coatings on a ferrous metal surface in order to create a barrier, which would avoid substrate corrosion. Zinc provides an affordable means of corrosion resistance for ferrous metals and is popularly used in an array of manufacturing methods. In fact, everything from bolts, nuts, and automobile parts to a plethora of consumer […]
Read MoreBenefits of Using Malleable Aluminum for Manufacturing Alloy Wheels
Aluminum is one of the most preferred materials to make alloy wheels since aluminum is a malleable metal. Alloy wheels are often casted although some are forged in high-end plantations using CNC machines and carbon fiber. A specially designed mold cavity is used to cast alloy wheels and low pressure is applied to pour the […]
Read MoreWhat Aspects are Considered in Mold Design Phase of Die Cast Mold Making
Prior to beginning the mold design phase in high-pressure die casting, the foundries gauge the viability of producing the component. In fact, two aspects are looked for when the engineers design the mold and these are the dimensional aspects and component geometry. For calculating the casting volume and the opening of the die cavity, the […]
Read MoreSolving Adhesion Issues in Post Die Cast Processes
The components produced during die casting are subjected to a series of post-casting operations such as painting, and application of adhesives and polymers. Mostly, these secondary coatings are applied to the castings in order to improve its key physical properties and shield it from future defects. At times, there occur numerous issues with these post-casting […]
Read MoreHow Mold and Tool Maintenance Helps in Quality Die Casting
While carrying out die casting, the maintenance of mold and the foundry is of utmost importance. It can improve the production process by increasing the efficiency and thus save valuable time. Due to this, most of the die casting companies operates mold maintenance and tooling department. These specialized departments will help in the maintenance of […]
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