A Brief Intro of Brass Die Casting
Brass die casting is a type of copper alloy die casting that has very good corrosion resistance and mechanical properties. However, owing to the need of high metal temperatures and short life of the die casting mold, this type of die casting is not widely used. Of all the alloys used in brass die casting, […]
Read MoreUsing Die Casting Simulation for Preventing Shrinkage Porosity
Mould filling is one of the most important stages of die casting and is done with utmost care due to the probability of several defects such as shrinkage porosity and air entrapment. The poured melt is used to compress the gas, which is discharged outside via a vent. Avoiding many of the defects such as […]
Read MoreImportance of Co-Design in Die Casting
Co-designing refers to a fundamental aspect of die casting that involves collaboration among the die caster and the client for creating a product based on the required technical characteristics. This will aid in delivering a product that fits in properly with the specific technical requirements offered by the client as well as make sure it […]
Read More3 Commonly Adopted Safety Precautions in Die Casting
The North American Die Casting Association (NADCA) says that safety precautions are to be mandatorily adopted in die casting since the personal injury rate in the industry is about twice of that in other manufacturing segments. The precautions proposed by NADCA safeguard the die casters in a foundry and make sure all the die cast […]
Read MoreAbout Multi-Slide Die Casting Tools
The sole difference between multi-slide die casting and hot-chamber die casting is the build and operation of the casting tool and the equipment required to operate the tool. Hot-chamber casting employs a two-part tool making it costly and tough for die casters to make components with complex geometries in a foundry. However, multi-slide tooling is […]
Read MoreWhy Metal Injection Molding is Better than Machining
Metal Injection Molding (MIM) is a process that efficiently merges powered metallurgy and plastic injection molding. Die casters heavily relies on this process because it is capable of producing large quantities of precise complex parts with metals that are not suitable for die casting such as stainless steel and other low alloy steels. Machining process […]
Read MoreFoundries Purify Scrap Metal in Die Casting
Scrap metal can be made into sustainable as well as purified commodities. Recycled aluminum is one of the most popular raw materials involved in the making of mass components of automobiles. Scrap metals such as steel, cast iron, and copper can be recycled more than once just like aluminum scrap. Rather than dumping them into […]
Read MoreThe Benefits of Including a Metrology Room in Die Casting Plants
Dimensional quality of the components has become crucial in the die casting process. The presence of a metrology section in die casting companies ensures that the components meet the required dimensional quality in the production for meeting the needs of the customers. In fact, having a section dedicated for metrology is highly beneficial for the […]
Read MoreDifferent Types of Die Cast Tooling
Die cast tooling refers to the molds and dies that are used in the process. Die cast tooling is also referred to as die cast dies, insert dies, or die cast moldings, and they are available in single cavities or multiple cavities. Single cavity tooling can be used to make only one part at a […]
Read MoreUsage of Mold Flow Analysis in Injection Molding
In injection molding, plastic is used instead of die cast metal and analysis tools mold plastic and not the die cast metal. The key to manufacturing a quality plastic component is a flawless mold, especially one that molds into predetermined shapes. Mold Flow Analysis (MFA) software stimulates material flow and allows designers to mold the […]
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