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Why Zinc Die Casting is Used for Automotive Components

The zinc die casting process is widely used for making components in industrial and building sectors, but the most common application of it is in the automotive industry. In fact, automobiles have different components that can be made by means of zinc die casting, so much so the modern process originally started for the automotive […]

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Positives of Choosing Die Casting

One of the major advantages of die-casting is that the process is very eco-friendly. It has the capability to reduce wastage and to make sure we reuse recycled materials to the fullest. Below is a discussion on how environment-friendly die casting helps us, and the upsides of recycling done in die casting companies. Die Casting […]

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Main Properties of Zinc Alloys Used in Die Casting

The four zinc alloys used to make die cast components are Alloys 2, 3 and 5, as well as ZA 8. Analyzing the properties of these alloys is possible only following the identification of the product’s main characteristics. Following is a look in detail at the properties of zinc alloys. Castability The above-mentioned alloys have […]

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Zinc Alloys Suitable for Hot Chamber Pressure Die Casting

Zinc alloys have excellent physical and mechanical properties. They are resistant to corrosion and wear and tear, durable, as well as rigid. Their properties make them suitable for die casting, but some alloys are more suitable than others. Here are the best ones foundries use to make die cast components, including those with intricate geometric […]

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Non-Destructive Casting Quality Inspection Methods

Every step is taken in a careful manner in die casting to get quality outputs, which do not have issues with the surface finish, soundness, mechanical properties, as well as final dimensions. Yet, even components cast with diligence have to undergo inspection, as part of the quality control measures. Small issues could arise, and several […]

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How Expendable and Non-Expendable Mold Casting Processes Differ

As centuries passed, many different techniques were created in metal working to meet the demand of the industrial time. These processes ultimately came under one roof. A particular method that has been employed from the past times to now is metal casting. Adept metalworkers pour metal in molten form into a mold cavity. The cavity, […]

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What is a Gating System and in What Ways it Affects the Final Output

A gating system refers to the channels through which the molten metal flows to the die cavity. Its key objective is to ensure its smooth and complete flow from the ladle to the mold cavity. To achieve perfect castings, it is important to have a gating system that is well designed. Components of the Gating […]

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Differences between Cast Iron and Wrought Iron

Many people believe that the term ‘cast iron’ alludes to early ironwork, or it was always ‘wrought iron’, or both may be correct. These are all a misconception, and the basic difference between cast and wrought iron is simple. The former is iron in a molten form that is poured into a mold, and then […]

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How Die Casting Got Big in Gear Drive Manufacturing

There was a time when automotive seat designers were in a dilemma over the most cost-effective way to make geometrically intricate and horizontal gear drive. Earlier, it was proving difficult to find any single process which could meet its tolerancing requirements within planned budget. The gear drive included not just an Acme thread at an […]

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How Product Portfolio Changes Affect Aluminum for Automotive Casting

For the last fifty years or so, the aluminum foundry segment’s growth has been characterized mainly by the substitution of other gearbox and engine parts with aluminum castings. Engine blocks and gearboxes were the last main components from the early 1980’s, which led to drastic market growth in the aluminum casting field. Meanwhile, this particular […]

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