Co-designing refers to a fundamental aspect of die casting that involves collaboration among the die caster and the client for creating a product based on the required technical characteristics. This will aid in delivering a product that fits in properly with the specific technical requirements offered by the client as well as make sure it accommodates the functionality as desired.
Co-design is mostly carried out during the product design phases of the die casting process. This is because the product design phase involves planning for the outcome of the product and its functionality for various purposes. The absence of proper co-designing can result in the commencing of the product design phase without consultation with the client. This can cause numerous obstructions during the casting process, which can result in a product that does not meet the various requirements and expectations of the client.
Tools Used in Co-Design
Co-design involves the use of certain tools for determining any issues in the developing of the product and in the die casting process. The two major types of tools employed in co-design are numerical simulations and rapid prototyping.
Numerical simulation is a widely used tool in co-design during its different phases. The most important use of this tool is in analyzing the right geometry for developing the product. Numerical simulation is also used in co-design for determining any structural or aesthetic defects in the product and in ascertaining the various stages of die casting.
Rapid prototyping or pilot tools are used to determine the outcome of the developed product. This will allow in identifying any major aspects of the mould for altering its geometry and component design. The pilot tools can also be used to obtain samples that are used for analyzing other crucial processes such as galvanizing, painting, etc.
Benefits of Co-Design
Co-designing during the product design phase ensures that there is a healthy collaboration between the client and the die caster. This will immensely help the die caster to cast the products based on the various inputs given by the client and satisfy their various requirements. In turn, this will result in the generation of excellent outcome in the casted product, which is necessary for die casting companies.
Co-design has several other benefits as well, the most important one being that it helps in building a good relationship between the die caster and the client. This will help to build trust among the two, which is another detrimental factor that leads to better product outcomes. It further encourages cost savings in the process and can lead to more future collaborations between the client and the die caster.