Die casting is one of the most popular and widely used methods of casting metals and other components into desired shapes. This efficient technique or process allows die casters to produce more than thousands of finished products from a single die. The die used by manufacturers to shape metals is commonly known as a mold.
In most cases, die casters water cool the dies once they are injected. In the next stage, these dies are opened in order to eject the casting. The ability of this method to produce tons of quality-finished products makes it an inexpensive manufacturing method. Moreover, purchasing the tooling is the only investment business need to make in order to yield thousands of products.
Aluminum Die Casting Alloys Metals
Die casting companies implement the use of numerous alloys when it comes to die casting. However, they usually use aluminum-based alloys for the process due to their exceptional casting properties. Some of the most commonly used aluminum alloys are A360, A383, A380, and A413. The size of these alloys usually does not exceed two feet square the weight lies in between .001 and 10 pounds.
Most of the aluminum alloys are usually subjected to cold chamber die casting process, but there are a few exceptions as well. You should also note that the die casting process for other metal alloys such as magnesium, zinc, copper, lead, and others can also vary. This is the major reason why you should consult with an experienced die casting company before you cast the metals. They will be able to suggest the right method for casting the alloys to desired shapes.
Lead Times for Metal Alloys in Cold Chamber Die Casting
The lead times for the metal alloys in cold chamber die casting may vary from one alloy to another. It is normally between four to twelve weeks when it comes to tooling. However, die casting companies will be more than ready to speed up the process and reduce the overall production time.
Yet in the case of samples, die casting companies usually create it within a week or couple of weeks. In addition to that, die casters are also usually able to produce the first molds within the same time period. This implies that they can produce tons of finished products in a short span of time.