Category Archives: Die Casting

Common Defects in High Pressure Die Casting and How Die Casters Tackle Them

Die casters integrate tool and maintenance unit in the foundry to tackle the commonly occurred defects in the production of components and to achieve improved productivity with minimal lead time. The common defects in die casting which can be tackled by foundries are as follows. While some can be overcome by employing die cast simulation […]

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How Gas Porosity Affects Die Cast Parts

While manufacturing parts with pressure die casting, there are chances of voids and holes forming within the part, affecting the quality of the part that is being manufactured. Pressure die casting can offer close tolerances and excellent surface quality. However, porosity is a big concern in most of the casting projects that make use of […]

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An Overview of Casting Tin Alloys

Tin is one of the oldest metals used by human beings. The metal is known for its fluidity and low melting point. Owing to the softness and formability of the metal, it is easy to use tin to make alloys with other metals. Tin has a high boiling point and is solderable and non-toxic. Another […]

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How Foundries Asses the Right Shape of the Component in High-Pressure Die Casting

Components having different shapes not confined to standard morphology can be made via high-pressure die casting. In the design phase, foundries often collaborate with designers for being creative when it comes to creating the desired component shape. In the case of technical components, die casters opt for the suitable shape provided by Finite Element Method […]

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Why Die Casters Integrate Tooling Unit with the Mold Maintenance Unit

Global foundries run mold maintenance units that range from small to complex units inside the facility. The inclusion of the mold maintenance and the tooling unit in the foundry can bring economic windfalls, and can help to monitor time when engineers die cast components in the foundry. The respective units will come in handy at […]

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Why is Die Casting an Eco-Friendly Process

One of the major reasons why die casters prefer die casting over other metal shaping processes is that it is eco-friendly. The metal shaping process of die casting can put recyclable materials to good use and it is also capable of significantly reducing waste materials. If the die casting company you are working with is […]

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4 Popular Zinc Die Casting Treatments for Building Sector

One of the main fields where zinc alloys are being used nowadays is the building sector. Based on the position of the zinc component and application several surface treatments are required to improve the aesthetics and functionality of zinc alloys on a building. Below explains four zinc die casting treatments being applied on the key […]

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Extrapolating the Corrosion Resistance of Chromium Plating for Zinc Die Casting

A corrosion test known as Salt Spray Test is conducted to test the coatings on the automobile parts, for testing salt or mist resistance, in particular. The Salt Spray Test can be used to extrapolate the corrosion resistance of materials such as electroplated chromium, phosphate surfaces, nickel, copper, zinc, and aluminum alloys. The machinery for […]

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Benefits of Deploying Robots in Die Casting

Aluminum is a much popular metal used by die casters and it melts at a temperature of about 1,200 degrees Fahrenheit or 650 degrees Celsius. Carbon steel is another die casting metal that melts at about 2,700 degrees Fahrenheit (1,500 degrees Celsius). These are high temperatures and that makes die cast foundries very unpleasant places […]

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5 Process Enhancing Products Used by Die Casters

Die casting is a complex process of shaping metals, alloys, and other components into desired shapes. Die casters strictly follow a set of processing steps and seek the help of most modern and intricate machines to ensure that the final product is of superior quality and it meets all the requirements of the customer. In […]

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