Category Archives: Aluminum Die Casting

Why Zinc Die Casting is Preferred over Other Manufacturing Techniques

Several professional die casters prefer to use zinc die casting over other metal shaping processes due to the number of advantages it offers. Most of the finished products that are produced through zinc die casting has exceptional physical and mechanical properties. In addition to that, zinc die casting process also combines precision with cost-effectiveness, which […]

Read More

Why is Draft Angle Important for Die Casting

Die casting essentially is the process of injecting molten metal into the mold cavity at high pressures. The process can help create components of accurate dimensions thus making it suitable for mass-producing critical parts for use in different purposes. While casting aluminum, numerous techniques are utilized for producing huge quantities of finished products with the […]

Read More

Why Aluminum Bronze is Preferred in Metal Die Casting

If you are mulling over which metal alloy to select for metal casting, consider choosing aluminum bronze, which is a compound of copper and aluminum. Sometimes, other elements such as nickel, manganese, iron, and silicon are also added to aluminum bronze, but the percentage of aluminum is generally 5 to 11. The extent of aluminum […]

Read More

Commonly Used Zinc Plating Processes to Avoid Corrosion of Ferrous Metals

Engineers electroplate zinc coatings on a ferrous metal surface in order to create a barrier, which would avoid substrate corrosion. Zinc provides an affordable means of corrosion resistance for ferrous metals and is popularly used in an array of manufacturing methods. In fact, everything from bolts, nuts, and automobile parts to a plethora of consumer […]

Read More

Benefits of Using Malleable Aluminum for Manufacturing Alloy Wheels

Aluminum is one of the most preferred materials to make alloy wheels since aluminum is a malleable metal. Alloy wheels are often casted although some are forged in high-end plantations using CNC machines and carbon fiber. A specially designed mold cavity is used to cast alloy wheels and low pressure is applied to pour the […]

Read More

What Aspects are Considered in Mold Design Phase of Die Cast Mold Making

Prior to beginning the mold design phase in high-pressure die casting, the foundries gauge the viability of producing the component. In fact, two aspects are looked for when the engineers design the mold and these are the dimensional aspects and component geometry. For calculating the casting volume and the opening of the die cavity, the […]

Read More

Solving Adhesion Issues in Post Die Cast Processes

The components produced during die casting are subjected to a series of post-casting operations such as painting, and application of adhesives and polymers. Mostly, these secondary coatings are applied to the castings in order to improve its key physical properties and shield it from future defects. At times, there occur numerous issues with these post-casting […]

Read More

How Mold and Tool Maintenance Helps in Quality Die Casting

While carrying out die casting, the maintenance of mold and the foundry is of utmost importance. It can improve the production process by increasing the efficiency and thus save valuable time. Due to this, most of the die casting companies operates mold maintenance and tooling department. These specialized departments will help in the maintenance of […]

Read More

What is Type II Anodizing and What are its Benefits

Anodizing is an electrochemical process using which aluminum is being turned into aluminum oxide on the surface of a component. Anodizing is done to raise the thickness of the natural oxide layer on the surface of metal parts. Since Type II anodizing is common, die casters can make a porous surface finish, which can accept […]

Read More

The Elements of Zinc Aluminum Alloys in Die Casting

The zinc aluminum alloys are denoted by the letters “ZA” and the numbers following the hyphen denote the nominal aluminum content on approximate. There are three main ZA alloys, namely ZA-8, ZA-12, and ZA-27. The ZA-8 alloy has nominal aluminum content of above 8.4 percent and copper content of 1 percent. ZA-8 alloys have the […]

Read More